One-step PE Breathable Cast Film Extrusion Line

Details

CACO3 masterbatch PE breathable film extrusion machine

Description

FlyYou’s One-Step PE Breathable Cast Film Extrusion Line revolutionizes hygiene film production by integrating raw material processing and film molding into a single efficient workflow. Directly utilizing PE resin and CACO3 masterbatch, the line employs a twin-screw extruder for melt-mixing, realizing simultaneous online granulation of breathable particles and film extrusion. This innovative design eliminates the traditional offline granulation step, drastically reducing production time, material waste, and operational costs—perfect for meeting the high-demand needs of the Indian hygiene industry and global sanitary product manufacturers. Backed by PLC central control and multi-zone temperature regulation, the line ensures stable, high-quality output that complies with international standards, delivering "Chinese prices, European-quality performance" for your hygiene backsheet and medical film production.

Online granulation PE cast film extrusion equipment

Width Range	1000-3800mm
Machine Speed	250m/min
Product Gsm	14-40g
Applicable Raw Materials	Breathable Compound
Min Online Slitting Size	70-80mm ultra-narrow cutting
Screw Heating and Cooling Method	Oil temperature machine control
Winding Tpe	AB shaft turret winding unit
Machine Wall Panel	CNC machining
Machine Dimensions	26.5m L ×8.5m W ×5.5m H

Application

This one-step PE breathable cast film extrusion line is specifically engineered for the production of high-performance breathable films, widely used in:

Disposable hygiene products (baby diapers, sanitary napkins, underpads)

Medical protective materials (surgical gown liners, wound dressing backsheets)

Hygiene backsheets for top-tier brands (compatible with P&G/Unicharm production standards)

Other lightweight breathable packaging materials for the Indian and global hygiene markets.

Features

- - One-Step Making Breathable Film Technology: Integrates online granulation and film extrusion, eliminating offline processing, boosting production efficiency by 30%+ and reducing material loss.
    
    Precise Temperature Control: Multi-zone independent temperature regulation for melting and mixing sections, preventing thermal degradation of raw materials and ensuring consistent film quality.
    
    Intelligent PLC Control System: Closed-loop control of tension, thickness, and winding, enabling high-speed stable production (up to 250m/min) with precise film thickness tolerance (±0.002mm).
    
    Automatic Double-Station Winding: Pneumatic mechanical locking ensures coil flatness, supporting seamless roll change and continuous production without downtime.
    
    Cost-Effective & Durable: Adopts international brand components and thickened wall panels, with low failure rate; optimized for CACO3 masterbatch compatibility, reducing raw material costs for long-term operation.
    
    Global Certification Compliance: ISO and CE certified, meeting the quality requirements of the Indian hygiene industry and global export standards.

Elevate Your Global Hygiene Production with Patented Tech!

Contact our regional sales teams for a free demo, compliance guide tailored to your market, or customized quote. We offer on-site installation, operator training in local languages, and 1-year global warranty with localized service support.

Global Headquarters Email: cassielfung21@gmail.com | Helplines: . +0086-13622527012

Indian hygiene backsheet film production equipment

hygiene PE film extruder manufacturer

Midian Breathable film or Non-breathable film manufacturing machine

Breathable Cast Film Extrusion Machine

Description

Application

Features