Breathable Cast Film Extrusion Machine

One-Step PE Breathable Cast Film Extrusion Line

FY-PE

Revolutionizing Cost Efficiency with One-Step Production

  • Direct Material Cost Reduction: Eliminate the need to purchase expensive pre-modified breathable granules. Mix raw PE and CaCO3 directly in our specialized extrusion system.
  • Enhanced Polymer Integrity: By skipping the secondary heating process of pre-made pellets, the polymer maintains better molecular strength, resulting in higher film toughness.
  • 100% Online Integration: The online granulating unit modifies and stabilizes the resin in real-time, feeding it directly into the film extrusion stage without cooling or storage.
  • Optimized Carbon Footprint: Fewer heating cycles and reduced logistics for raw materials make this the most sustainable solution for large-scale manufacturers.


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FlyYou One-Step PE Breathable Cast Film Extrusion Line (Online Compounding & Granulating)

CACO3 masterbatch PE breathable film extrusion machine

How the One-Step Online Granulating Process Works

Traditional breathable film production requires two separate factories or processes: one for compounding the modified pellets and another for film extrusion. Our One-Step PE Breathable Cast Film Line integrates these into a single high-efficiency system. Raw materials are fed into the compounding section where they undergo high-shear mixing and online pelletizing/homogenizing. The freshly modified melt is then immediately extruded through the T-Die. This "Direct Extrusion" method not only saves energy but also provides superior dispersion of CaCO3 particles, which is critical for producing high-quality 10-12 GSM breathable films for the global hygiene market.


Key Technical Parameters

Item
Specification
Process Type
One-Step Online Compounding & Extrusion
Material Input
Raw PE Resin + CaCO3 Powder/Masterbatch
Production Speed
200 - 300 m/min
Film GSM
10 - 45 GSM
MVTR Range
1,000 - 5,500 g/m²/24h
Automation
Siemens
Heating Tech
Patented Oil-Temperature Control


Indian hygiene backsheet film production equipment

Indian hygiene backsheet film production equipment

hygiene PE film extruder manufacturer

Midian Breathable film or Non-breathable film manufacturing machine