FlyYou Machinery: Driving India's Hygiene Revolution with Advanced Cast Film Lines
Integrated Success
The Challenge: Maximizing ROI in a Competitive Market
A leading manufacturer in Gujarat required a solution that could pivot between high-end breathable backsheets and standard non-breathable films to serve different client tiers. Investing in two separate lines was not financially viable.
The FlyYou Solution: We installed our Integrated Duel-Purpose PE Breathable/Non-Breathable Line featuring a bypassable MDO unit. This allowed the client to switch production modes within 30 minutes.The Result: The client now supplies 40% of the regional market, enjoying a 25% lower CAPEX than competitors using imported European lines.
Non-Breathable Excellence
The Challenge: Ultra-Softness for Feminine Hygiene
- A client in Hyderabad needed to produce ultra-thin, soft-touch non-breathable films (12-15 GSM) for sanitary napkin backsheets, requiring the same stability.
- The FlyYou Solution: FlyYou Machinery delivered a specialized non-breathable line with our patented oil-temp extrusion system, ensuring the film remains soft and consistent even during voltage fluctuations common in the region.
- The Result: Stable production at 250-280m/min with zero waste during roll changeovers, significantly outperforming standard local Indian-made extruders.
Why FlyYou in India?
- Patented Oil-Temp Technology: Our system is ideal for the Indian climate, preventing over-heating and ensuring a stable melt where standard electric heating fails.
- Power Stability Design: Engineered to handle the specific power grids of India, minimizing downtime during frequency shifts.
- Full Formula Support: We provide the "Secret Sauce"—assisting Indian clients with PE and CaCO3 mixing ratios to achieve export-quality results.
