Customer Background: 

A large medical hygiene group in Brazil, mainly engaged in protective clothing, surgical gowns and other products, whose products are exported to South America and North America. It has extremely high requirements for the production capacity and stability of PE base films. The previously used equipment had insufficient production capacity and could not stably produce low-GSM breathable base films below 20g/㎡, which restricted the R&D of high-end products.

Equipment Application Solution: 

According to the customer's needs, we customized 1 high-speed cast extrusion production lines for both Breathable and Non-Breathable Film Production. The production speed of the equipment over 200m/min, equipped with a precise temperature control system and online thickness detection device to ensure the thickness uniformity of low-GSM films. At the same time, in view of the tropical climate characteristics in Brazil, the heat dissipation structure of the equipment was optimized to improve the long-term operation stability of the equipment.

Customer Feedback: 

After the equipment was put into production, the daily output of PE base film increased from 8 tons to 15 tons, a production capacity increase of 87.5%; the qualification rate of 20g/㎡ breathable base film increased from 75% to 98%, and the export volume of high-end protective clothing increased by 40% year-on-year. "The high-speed production capacity has enabled us to gain an absolute advantage in the competition in the South American medical market, and the low-GSM films have also helped us reduce raw material costs by 15%," commented the customer's production director.