Top Sheet Perforated PE Film Machine
Cutting-Edge Perforating Features by FlyYou
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Advanced Vacuum Suction Roller: A high-precision micro-perforated drum designed for various patterns (hexagonal, circular, etc.), ensuring 100% perforation rate.
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Intelligent Siemens Control System: A fully integrated TIA Portal interface for synchronized control of extrusion, vacuum, and winding, similar to high-end Jingwei technology setups.
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Uniform Melt Distribution: Optimized T-Die and screw geometry ensure the PE film maintains perfect GSM uniformity before the perforating stage.
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Anti-Static Treatment Unit: Built-in high-power static eliminator ensures the perforated film remains easy to handle for downstream converting machines.
PUR Hot Melt Adhesive Coating Laminating Machine
Why futech machinery is the Leading Choice for Medical Lamination?
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Medical-Grade Precision: Engineered to meet the stringent requirements of medical textiles, ensuring a flawless bond between PE film and nonwoven, comparable to NDC coating accuracy.
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Breathability Preservation: Our advanced PUR application ensures the finished laminate retains its essential breathability and soft touch, a benchmark often associated with HHL (henghuilong) technology.
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High-Speed Productivity: Achieve stable production speeds of 150-200m/min, offering a robust and cost-effective alternative to MEK laminating lines.
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Eco-Friendly Bonding: 100% solvent-free PUR hot melt process, ensuring zero chemical residue, which is vital for surgical gowns, drapes, and underpads.
High-Speed Slitter Machine
Technical Features of High-Performance Slitters
- Ultra-High Speed Output: Engineered for stable operation at speeds up to 600m/min, significantly boosting productivity.
- Precision Tension Management: Utilizing a state-of-the-art web control system to ensure consistent tension for even the most delicate materials like 10 GSM breathable PE film.
- Superior Edge Quality: Precision knife-cutting technology delivers smooth, burr-free edges, meeting the high standards.
- Minimized Downtime: Fully automatic loading and unloading features reduce changeover time, offering a faster ROI for large-scale converters.
High-Speed Rewinding Machine
Technical Features of our High-Performance Rewinders
- Automatic Edge Guiding System: High-response EPC/LPC system ensures perfectly aligned edges, rivaling the accuracy of international web-control standards.
- Surface and Center Rewinding: Versatile winding modes to handle various material types, from thin hygiene films to heavy-duty nonwovens.
- Pneumatic Knife System: Optional in-line slitting feature for trimming edges during the rewinding process, providing a "2-in-1" efficiency.
- Intuitive HMI Interface: Full Siemens PLC control with a user-friendly touchscreen, allowing for rapid recipe changes and real-time tension monitoring.
Nonwoven 3D Embossing & Perforating Machine
Elevate Hygiene Comfort with 3D Embossed Technology
- Premium 3D Visual & Tactile Effect: Produces high-loft, deep-embossed patterns that enhance the "cloth-like" softness and premium look of sanitary products.
- Superior Dryness & Breathability: Integrated high-speed perforating creates clean, burr-free pores for rapid fluid acquisition.
- No Loss of Bulkiness: Specialized heat-setting and vacuum technology ensure the 3D structure remains resilient even under packaging pressure
- Cost-Efficient High-End Solution: Achieve European-level texture and perforation quality with the localized service and superior ROI provided.
Supporting Units for Breathable & Non-Breathable PE Cast Film Extruder
●Full set supporting units for PE cast film extruder: drying, auto dosing, MDO, recycling. ISO certified, ideal for breathable/non-breathable film production.
Recommended Products
MD TECH PE Breathable Cast Film Extrusion Line
Advance Korean Technology PE Breathable Cast Film Extrusion Line
300m/min High Machine Speed: Engineered for high-volume industrial output, increasing production capacity by 40% compared to standard lines, significantly shortening your ROI period.
Patented Oil-Heating Technology: Our exclusive oil-heating screw system maintains good temperature precision, ensuring a perfectly homogenous melt—the critical factor for high-quality microporous film.
Ultra-Low GSM Capability: Stabilize production of ultra-light films (10-12 GSM) without compromising tensile strength, allowing for massive raw material cost savings.
Exclusive Formula Support: We provide not just the machine, but the secret formulas (PE + CaCO3 ratio) to ensure immediate high-quality production for markets like India, Turkey, and Brazil.
Patented PE Breathable Cast Film Extrusion Line(Oil-Temp Extrusion)
High-End Engineering Features of the FlyYou Series Film Extrusion
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Precision Temperature Control: Unlike standard electric heating, our patented oil-temp system maintains a stable melt temperature with good accuracy, preventing polymer degradation.
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30% Energy Efficiency: Optimized thermal circulation significantly reduces power consumption, offering a lower carbon footprint and reduced operational costs.
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Superior Melt Homogeneity: Ensures flawless production of ultra-thin 10-12 GSM low gsm breathable films with zero "fish eyes" or irregular pores.
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Rapid Return on Investment (ROI): Combines 300m/min high-speed output with reduced scrap rates, maximizing your daily profitability.
High-End Engineering Features of the FlyYou Series Film Extrusion
CCM TECH PE Non-Breathable Cast Film Extrusion Line
Industry-Proven Reliability with Taiwan advanced design
- High Quality Output: Specifically optimized to produce high-quality non-breathable PE films used for premium diaper backsheets and sanitary napkins.
- High-Speed Stability (Up to 250m/min): Reinforced frame and precision chill rolls allow for continuous, vibration-free operation at maximum industrial speeds.
- Precision Thickness Control: Integrated online gauging and automatic die-head adjustments ensure a uniform film profile across the entire web width.
DS TECH PE Non-Breathable Cast Film Extrusion Line
Industrial-Grade Performance Inspired by American Engineering Standards
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American-Standard Robustness: Built with a heavy-duty frame and high-torque drive systems modeled after the precision logic of DS, ensuring 24/7 vibration-free operation.
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High-Output Efficiency: Engineered for maximum throughput, capable of stable production speeds up to 200m/min, significantly reducing the unit cost of film.
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Superior Melt Quality: Advanced screw geometry ensures excellent plasticization and temperature uniformity, even when processing high-viscosity PE resins.
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Long-Life Durability: Utilizing premium alloy materials and heat treatment processes, our extrusion components offer an extended service life under high-pressure conditions.
Patented PE Non-Breathable Cast Film Extrusion Line (Oil-Temp Extrusion)
Exclusive Patented Technology: Transforming Efficiency with Oil-Temp Extrusion
Advanced Oil-Temp Control: Our exclusive patented technology replaces traditional electric heating with a thermal oil-circulating system, ensuring a temperature deviation of less than ±1°C.
High-Speed Stable Output: While competitors struggle at lower speeds, our oil-temp tech allows for a stable production speed of 200m/min, with a maximum design capacity of 250m/min.
30% Energy Efficiency: The thermal oil system provides more uniform heat distribution and retention, reducing power consumption significantly compared to standard heating methods.
Superior Film Quality: Constant and precise temperature control eliminates thermal degradation, resulting in a more homogenous melt and superior soft-touch film properties.